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Hi there! I don't make custom ponies, but I have used varnish before. When you say quite the warm day, was it maybe a little too warm? I find that I need to leave things to dry in a cool dry place. The fridge is too cold, but somewhere where the air isn't humid and the temperature is moderate. Direct sunlight isn't always the best as it may make the varnish melt a little, but the late afternoon isn't so bad.I hope this helps!
Did you water down your glaze before painting it on? (At least it looks like it is paint on glaze to me) I personally have never had experience with this brand of glaze, but I have been advised in the past to water down paint on glazes.
Some varnishes/sealers just do not react well to pony vinyl. It's always best to test new products on an old bait before applying it to a custom you've worked hard on.I know a lot of customizers use watered down matte Mod Podge as a sealer. A few people have had good experiences using it to fix tacky or sticky ponies. I don't know what country you're in so I'm not sure how readily available it is but I would give it a try.
I had a varnish that did that.. It's been 5 years and the pony is still slightly tacky.. You might need to go over it with something else if it's still like that after a while.
Then again, Mod Podge can turn sticky, too. Most people have no problems with it and I've never used it myself so I cannot say for sure, but I have some ponies that I think were sealed with it and that are a bit sticky to touch. Personally, I recommend polyurethane varnishes (I use Folk Art). I've never heard anyone having a polyurethane sealant remain sticky.
$22 for mod podge?!? I bought mine at walmart and it was only like $7, maybe less. And I've been using the same bottle for a couple of years. Maybe putting some sealer over the top of what you already have will help.
I wonder if having someone mail you some would be cheaper if they used cheap shipping? Or maybe a website caters to Australia and will have good prices?
Heck. I'd mail you some if you like at no special charge. Just the cost of shipping and what it cost to buy it. You can check USPS.com for a shipping estimate if you like. It would be coming from north little rock, Ar. 72116